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Printed Circuit Boards (PCBs)

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Printed Circuit Boards (PCBs)

Designing | Exposing and Etching | Cleaning and Drilling
Also see: Breadboard | Stripboard | Types of Circuit Board

Printed circuit boards have copper tracks connecting the holes where the components are placed. They are designed specially for each circuit and make construction very easy.
Electronics Club members will receive an etched PCB that will need cleaning and drilling before soldering.


Designing a PCB

Sorry, this section is still being prepared.
Top of page | Designing | Exposing and Etching | Cleaning and Drilling


Exposing and Etching a PCB

Sorry, this section is still being prepared.
Top of page | Designing | Exposing and Etching | Cleaning and Drilling


Cleaning and Drilling a PCB ready for Soldering

PCB and rubber
  1. Clean off the protective coating from the PCB using a PCB rubber or steel wool so that all the copper tracks are bright and shiny. The PCB rubber has grit in it to make it very abrasive.
    In fact the coating can be left on and it should melt away around the joints as you solder, but in the Electronics Club we have generally had better results by removing the coating.
  2. Drill the holes with a 1mm diameter bit. This is easiest with a proper electric PCB drill in a stand, but a hand-held miniature electric drill can be used if you take care to avoid twisting and snapping the small drill bit. Wear safety spectacles.
    A hand-drill is not suitable for such small bits unless you are very skilled.
  3. A few may holes may need to be larger, for example preset resistors usually need a 1.5mm diameter hole. It is simplest to re-drill these special holes afterwards.
  4. Check carefully to make sure you find all the holes.
    Even with experience it is easy to miss one or two!
WARNING! The small drill bits are fragile. Drill gently but firmly. If you are using a hand-held drill you must take great care to avoid twisting the drill sideways because this will snap the drill bit.

Stripboard

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Stripboard

Placing components | Cutting tracks | Planning a layout | Example plan
Also see: Breadboard | PCB | Types of Circuit Board

Stripboard
Stripboard circuit (copper tracks side)
Stripboard has parallel strips of copper track on one side. The tracks are 0.1" (2.54mm) apart and there are holes every 0.1" (2.54mm).
Stripboard is used to make up permanent, soldered circuits. It is ideal for small circuits with one or two ICs (chips) but with the large number of holes it is very easy to connect a component in the wrong place. For large, complex circuits it is usually best to use a printed circuit board (PCB) if you can buy or make one.
Stripboard requires no special preparation other than cutting to size. It can be cut with a junior hacksaw, or simply snap it along the lines of holes by putting it over the edge of a bench or table and pushing hard, but take care because this needs a fairly large force and the edges will be rough. You may need to use a large pair of pliers to nibble away any jagged parts.
Avoid handling stripboard that you are not planning to use immediately because sweat from your hands will corrode the copper tracks and this will make soldering difficult. If the copper looks dull, or you can clearly see finger marks, clean the tracks with fine emery paper, a PCB rubber or a dry kitchen scrub before you start soldering. 


Placing components on stripboard

stripboardComponents are placed on the non-copper side, then the stripboard is turned over to solder the component leads to the copper tracks.
Stripboard layouts are shown from the component side, so the tracks are out of sight under the board. Layouts are normally shown with the tracks running horizontally across the diagram.
Placing components on stripboard requires care. The large number of holes means it is very easy to make a mistake! For most small circuits the best method is to very carefully place the IC holder(s) in the correct position and solder in place. Then you can position all the other components relative to the IC holder(s).
Minor position errors left and right will not usually be a problem because the component will still be connected to the correct tracks. However, up and down position errors must be avoided because just one hole too high or too low will connect the component to the wrong track and therefore the wrong part of the circuit.
Some people like to label the holes with letters (up/down) and numbers (across) to give each hole a 'grid reference' but this still requires careful counting of holes. 


Cutting stripboard tracks

Track cutter, photograph © Rapid Electronics
Track cutter

Most stripboard circuits will need to have some tracks cut to break the connection at that point. This is always necessary under ICs, except for the rare cases where opposite pins must be connected. The tracks are cut with a special track cutter tool or a 3mm drill bit.
Places where the tracks must be broken are usually shown with a cross (X). The cuts are made on the underside (copper side) so extra care is needed to identify the correct hole. It is best to cut the track after soldering because the solder joints will make it easier to identify the correct position.
Place the track cutter on the correct hole and twist it to and fro using moderate force. The aim is to break the copper track, not drill a hole through the board! Inspect the cut closely to ensure there is no fine thread of copper left across the break, because even the tiniest piece will conduct. 


Planning a stripboard layout

Converting a circuit diagram to a stripboard layout is not straightforward because the arrangement of components is quite different. Concentrate on the connections between components, not their positions on the circuit diagram.
Collect all the parts you will be using in the circuit so you can use a piece of stripboard to work out the minimum space they require. For some components (such as IC holders) the space required is fixed, but for others you can increase the space to obtain a better layout. For example most resistors require at least 3 hole-spacings if they are to lie flat on the board, but they can easily span across a greater distance.
resistors mounted vertically and horizontallyIf necessary resistors can be mounted vertically between adjacent tracks (0.1" spacing) as shown in the diagram. This arrangement can help to produce a simpler layout but the tracks are more likely to be damaged if the resistor is knocked. If you are designing a stripboard layout for a serious long-term purpose it is best to mount all resistors horizontally.
Plan the layout with a pencil and paper (or on computer if you have suitable software) and check your plan very carefully against the circuit diagram BEFORE you attempt to solder any part of the circuit. The best way to explain the planning process is by example, so there is a step-by-step example to follow below.

Download a Stripboard Planning Sheet


To make planning easier it is best to use paper marked with a 0.1" grid to match the spacing of stripboard holes. 

Working 'real size' on a 0.1" grid makes it easy to allow the correct space for components, but you will need to draw very neatly. If you prefer to work at an enlarged scale you can use a piece of stripboard for measuring component sizes in 'number of holes'. 
IC pin numbers

IC pin numbers

IC pins are numbered anti-clockwise around the IC starting near the notch or dot. The diagram shows the numbering for 8-pin and 14-pin ICs, but the principle is the same for all sizes.

Components without suitable leads

Soldering leads onto switchesSome components such as switches and variable resistors do not have suitable leads of their own so you must solder some on yourself. Use strandedplastic-coated wire, single-core wire is not suitable unless the circuit is going to be permanently mounted in a box with no flexing of the wires. 


Planning an example stripboard layout

When planning a stripboard layout you must concentrate on the connections between components, not their positions on the circuit diagram. The best way to explain the planning process is by example, so the section below explains the process step-by-step for a 555 astable circuit which flashes an LED.
The stripboard tracks are horizontal in all the diagrams.
555 astable circuit diagram
Astable Circuit Diagram

The circuit diagram

The circuit diagram is the starting point for any stripboard layout, even if you have already built a trial circuit on breadboard.
The LED flashes at a rate determined by the resistors R1 and R2 and the capacitor C1. R1 must be at least 1kohm and both R1 and R2 should not be more than 1Mohm. To select a value for the LED resistor R3 please see the LEDs page.
LED on time: Tm = 0.7 × (R1 + R2) × C1
LED off time: Ts = 0.7 × R2 × C1
T = Tm + Ts = 0.7 × (R1 + 2R2) × C1
Frequency (flashes per second), f = 1/T
Tm and Ts are about equal if R2 is much larger than R1.
For further information please see 555 astable. 

Planning the layout

    planning a stripboard layout: IC, supply, wire links
  1. Place the IC holder near the centre of your planning sheet with pin 1 at the top left (as in the diagram). You may find it helpful to number the pins.
  2. Mark breaks in each track under the IC holder with a cross (X). The breaks prevent opposite pins of the IC being connected together. The track beside each pin of the IC is connected to that pin, the diagram shows this for pins 3 and 6.
  3. Mark the power supply tracks +Vs and 0V, choose tracks which are 2 or 3 spaces above and below the IC holder as shown in the diagram.
  4. Now add the wire links. Draw a 'blob' () at each end of a link. The links are vertical because the stripboard tracks make the horizontal connections. Tinned copper wire (with no insulation) can be used for these links unless there is a risk of them touching other wires (in which case use single core insulated wire). Work round the IC pin-by-pin from pin 1.
    • Draw all the direct links to the supply tracks (+Vs and 0V). The diagram shows pin 1 connected to 0V and pins 4 and 8 connected to +Vs.
    • Draw any links required between pins on the same side of the IC. There are none in the example, but these links are straightforward to add.
    • Links to pins on the other side of the IC require more thought. If the pins happen to be opposite one another you can erase the track break (X) between them. Otherwise the pins can be linked by connecting both of them to an unused track above or below the IC. The diagram shows pins 2 and 6 linked in this way. Another method is to link them with insulated wire bent around the IC (see the Flashing LED project for example).

    planning a stripboard layout: adding components
  5. Add components which will be mounted on the stripboard such as resistors, capacitors and diodes. Make sure you allow for their size which determines the minimum number of holes, and sometimes the maximum as well. This is usually the most difficult stage of planning a layout so expect to change your plan several times! Remember to label the components, otherwise it will become confusing once there are several on the plan.Connections which do not involve the IC are made using an unused track. For example resistor R3 and the LED are connected by an unused track above the IC.
    Watch for alternative arrangements using the links you have already made. For example the LED needs to connect to 0V but it is a long stretch to the 0V track. It is easier to connect the LED to the same track as pin 1 of the IC because that track is already connected to 0V by a wire link.
    Resistor R2 needs to connect from pin 7 to pin 6 and it could do this directly by mounting it vertically. However, it has been connected from pin 7 to the track used to link pins 2 and 6, the extra space this gives allows R2 to lie horizontally on the board.

    planning a stripboard layout: adding wires
  6. Add wires to components which will be off the stripboard such as switches. These should normally be on the left and right at the edges of the board. Start by adding the battery clip or power supply leads to the +Vs and 0V tracks. Connections for the other off-board components are usually easy because you do not need to allow for their size, just draw wires to the correct tracks.
  7. Check your plan very carefully by checking every connection shown on the circuit diagram. A good way to do this is to work round the IC pin-by-pin. Check all the connections and components connected to pin 1, then move on to pin 2, and so on.
    planning a stripboard layout: improving the plan
  8. Look for ways to improve your plan. For example it may be possible to eliminate an unused track by moving a supply track nearer to the IC - but make sure there is still sufficient space for the components. It may also be possible to move links and components closer to the IC horizontally to make the area of board required a little smaller.Unused tracks above and below the IC have been eliminated in the example. This affected two components, resistor R1 and capacitor C1, but both will still fit in the reduced space. The plan could be compressed a little further by moving components and links closer to the IC horizontally but this has not been done.

    planning a stripboard layout: final version
  9. Finally, check your plan again and make a neat copy fully labelled with all the component references or values. Work out the size of stripboard required. Notice that an extra hole has been allowed on the left and right to avoid soldering at the end of a track. Joints made at the end of a track are likely to break because the small piece of track beyond the last hole easily breaks away from the board.It is tempting to rush straight into soldering the circuit, but do check your plan carefully first. It is much easier to correct errors on the plan than it is to correct to correct them on the soldered board!

This example plan is just one of the many possible layouts for the circuit. The Flashing LED project uses the same circuit, but the stripboard plan is quite different. In this case the aim was to have the minimum number of wire links.

The completed stripboard layout and the circuit diagram for comparison:
Flashing LED Circuit
planning a stripboard layout: final version
555 astable circuit diagram

Breadboard

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Breadboard

Also see: Stripboard | PCB | Types of Circuit Board
Breadboard, photograph © Rapid Electronics
Small Breadboard


Uses of Breadboard

A breadboard is used to make up temporary circuits for testing or to try out an idea. No soldering is required so it is easy to change connections and replace components. Parts will not be damaged so they will be available to re-use afterwards.
Almost all the Electronics Club projects started life on a breadboard to check that the circuit worked as intended.
The photograph shows a typical small breadboard which is suitable for beginners building simple circuits with one or two ICs (chips). Larger sizes are available and you may wish to buy one of these to start with. 

Connections on Breadboard

Breadboards have many tiny sockets (called 'holes') arranged on a 0.1" grid. The leads of most components can be pushed straight into the holes. ICs are inserted across the central gap with their notch or dot to the left.
Wire links can be made with single-core plastic-coated wire of 0.6mm diameter (the standard size). Stranded wire is not suitable because it will crumple when pushed into a hole and it may damage the board if strands break off.
The diagram shows how the breadboard holes are connected:Connections on breadboard
The top and bottom rows are linked horizontally all the way across as shown by the red and black lines on the diagram. The power supply is connected to these rows, + at the top and 0V (zero volts) at the bottom.
I suggest using the upper row of the bottom pair for 0V, then you can use the lower row for the negative supply with circuits requiring a dual supply (e.g. +9V, 0V, -9V).
The other holes are linked vertically in blocks of 5 with no link across the centre as shown by the blue lines on the diagram. Notice how there are separate blocks of connections to each pin of ICs.
Large Breaboards
On larger breadboards there may be a break halfway along the top and bottom power supply rows. It is a good idea to link across the gap before you start to build a circuit, otherwise you may forget and part of your circuit will have no power! 

Building a Circuit on Breadboard

Converting a circuit diagram to a breadboard layout is not straightforward because the arrangement of components on breadboard will look quite different from the circuit diagram.
When putting parts on breadboard you must concentrate on their connections, not their positions on the circuit diagram. The IC (chip) is a good starting point so place it in the centre of the breadboard and work round it pin by pin, putting in all the connections and components for each pin in turn.
555 monostable circuit diagram
Monostable Circuit Diagram
The best way to explain this is by example, so the process of building this 555 timer circuit on breadboard is listed step-by-step below.
The circuit is a monostable which means it will turn on the LED for about 5 seconds when the 'trigger' button is pressed. The time period is determined by R1 and C1 and you may wish to try changing their values. R1 should be in the range 1kohm to 1Mohm.
Time Period, T = 1.1 × R1 × C1
For further information please see 555 monostable. 
IC pin numbers

IC pin numbers

IC pins are numbered anti-clockwise around the IC starting near the notch or dot. The diagram shows the numbering for 8-pin and 14-pin ICs, but the principle is the same for all sizes.

Components without suitable leads

Soldering leads onto switchesSome components such as switches and variable resistors do not have suitable leads of their own so you must solder some on yourself. Use single-coreplastic-coated wire of 0.6mm diameter (the standard size). Stranded wire is not suitable because it will crumple when pushed into a hole and it may damage the board if strands break off.

Building the example circuit

Begin by carefully insert the 555 IC in the centre of the breadboard with its notch or dot to the left.
Then deal with each pin of the 555:
Monostable Circuit on Breadboard
Monostable Circuit on Breadboard

  1. Connect a wire (black) to 0V.
  2. Connect the 10k resistor to +9V.
    Connect a push switch to 0V (you will need to solder leads onto the switch)
  3. Connect the 470 resistor to an used block of 5 holes, then...
    Connect an LED (any colour) from that block to 0V (short lead to 0V).
  4. Connect a wire (red) to +9V.
  5. Connect the 0.01µF capacitor to 0V.
    You will probably find that its leads are too short to connect directly, so put in a wire link to an unused block of holes and connect to that.
  6. Connect the 100µF capacitor to 0V (+ lead to pin 6).
    Connect a wire (blue) to pin 7.
  7. Connect 47k resistor to +9V.
    Check: there should be a wire already connected to pin 6.
  8. Connect a wire (red) to +9V.
Finally...
  • Check all the connections carefully.
  • Check that parts are the correct way round (LED and 100µF capacitor).
  • Check that no leads are touching (unless they connect to the same block).
  • Connect the breadboard to a 9V supply and press the push switch to test the circuit.
If your circuit does not work disconnect (or switch off) the power supply and very carefully re-check every connection against the circuit diagram. 

Types of Circuit Board

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Types of Circuit Board

Also see: Breadboard | Stripboard | PCB 
If you are building a project from this website or a magazine the type of circuit board will have been decided for you. The three most important types are described below:

Breadboard, photograph © Rapid Electronics


Breadboard

Temporary, no soldering required
This is a way of making a temporary circuit, for testing purposes or to try out an idea. No soldering is required and all the components can be re-used afterwards. It is easy to change connections and replace components. Almost all the Electronics Club projects started life on a breadboard to check that the circuit worked as intended.
For further details please see the Breadboard page. 

Stripboard

Stripboard circuitPermanent, soldered
Stripboard has parallel strips of copper track on one side. The strips are 0.1" (2.54mm) apart and there are holes every 0.1" (2.54mm). Stripboard requires no special preparation other than cutting to size. It can be cut with a junior hacksaw, or simply snap it along the lines of holes by putting it over the edge of a bench or table and pushing hard.
For further details please see the Stripboard page. 

PCB circuit

Printed Circuit Board

Permanent, soldered
Printed circuit boards have copper tracks connecting the holes where the components are placed. They are designed specially for each circuit and make construction very easy. However, producing the PCB requires special equipment so this method is not recommended if you are a beginner unless the PCB is provided for you.
For further details please see the Printed Circuit Board page. 

Valentine Heart Project

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Valentine Heart Project

Valentine HeartThis project flashes 18 LEDs at three different rates and you can use these to create an eye-catching Valentine Heart. The circuit is kept simple (and low cost) by using the 4060B IC which is a counter and oscillator (clock) in one package. The circuit requires a 9V supply, such as a PP3 battery. It will not work with lower voltages and a higher voltage will destroy the LEDs.
The preset variable resistor can be used to adjust the oscillator frequency and this determines the flash rate of the LEDs. The IC limits the current to and from its outputs so the LEDs can be safely connected without resistors in series to limit the current. The stripboard part of the circuit is easy to build but the wiring for the LEDs needs care so detailed instructions are provided below.
You can download our Valentine Heart template to print out and glue onto thick card, hardboard etc.

Warning!
Using a battery (or power supply) with a voltage higher than 9V will destroy the LEDs.

You can see from the circuit diagram (below) that 6 LEDs are connected in series between the +9V supply and 0V. Each LED requires about 2V across it to light, so using a voltage of about 12V (= 6 × 2V) or more will make the LEDs conduct directly, regardless of the 4060B IC. With no series resistor to limit the current this will destroy the LEDs.

Parts Required

  • resistors: 10k, 470k
  • preset: 47k (this could be 100k if necessary)
  • capacitor: 0.1µF
  • 4060B IC
  • 16-pin DIL socket for IC
  • LEDs × 18, 5mm diameter, red (or any mix of red, orange, yellow and green)
  • on/off switch
  • battery clip for 9V PP3
  • stripboard 13 rows × 18 holes

Stripboard Layout


Stripboard layout for Valentine Heart project


Building the Circuit

  1. Begin by soldering the components onto the stripboard as shown in the diagram above. Do not insert the 4060B IC at this stage.
Arranging the LEDs:
  1. Cut out a suitable shape from stiff card (or similar material), such as the Valentine Heart template. Paint or colour the card at this stage if necessary.
  2. Plan the layout of the 18 LEDs (suggested positions are marked on the template).
  3. Drill 5mm holes for the LEDs - put the card on a piece of scrap wood to do this without damaging the card or the table.
  4. Push LEDs into the holes, they should be a fairly tight fit and glue should not be necessary.
  5. Label the LEDs D1 - D18 at random on the back of the card.
Wiring of the LEDs:
Use stranded wire for all the connections to the LEDs and solder all wires near to the LED body so the leads can be trimmed short later on.
The wire colours are suggested to avoid confusion but you can use other colours if you wish, the electricity won't mind! For example you could use red and black as suggested but substitute yellow and white for the blue and green suggested.LED with short lead cut
  1. Cut all the LED short leads to be very short to make identification easier: 
  2. Connect RED wire to link up all the LONG leads of D1, D2 and D3.
    Remember to solder wires near to the LED body so the long lead can be trimmed short later on.
  3. Connect BLACK wire to link up all the SHORT leads of D16, D17 and D18.
  4. Use 3 pieces of BLUE wire to connect:
    • D7 short - D10 long
    • D8 short - D11 long
    • D9 short - D12 long
  5. Use 12 pieces of GREEN wire to connect:
    • D1 short - D4 long
    • D4 short - D7 long
    • D2 short - D5 long
    • D5 short - D8 long
    • D3 short - D6 long
    • D6 short - D9 long
    • D10 short - D13 long
    • D13 short - D16 long
    • D11 short - D14 long
    • D14 short - D17 long
    • D12 short - D15 long
    • D15 short - D18 long
  6. Connect the RED wire from the circuit board to the RED wiring on the Valentine heart (connect it to any convenient point).
  7. Connect the BLACK wire from the circuit board to the BLACK wiring on the Valentine heart (connect it to any convenient point).
  8. Connect the 3 BLUE wires from the circuit board to each of the 3 BLUE wires on the Valentine heart, they may be connected in any order.
  9. Carefully check all wiring.
  10. Trim the long LED leads.
  11. Plug the 4060B into its holder.
  12. Connect a 9V battery and switch on.
  13. Using a small screwdriver, adjust the 47k preset variable resistor to give a suitable flash rate for the LEDs.

Circuit diagram


Circuit diagram for Valentine Heart project

Heart-shaped Badge Project

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Heart-shaped Badge Project

The badge consists of eight LEDs arranged in the shape of a heart. One LED is lit at a time and this 'chases' round the shape. It would be easy to adapt this project to create other shapes with the eight LEDs. This project uses a 555 astable circuit to provide the clock pulses for the 4017 counter.

Parts Required

Heart-shaped badge
  • resistors: 2.2k, 47k, 270 ×8
  • capacitors: 0.1µF, 1µF 16V radial
  • red LEDs ×8
  • 555 timer IC
  • 4017 counter IC
  • DIL sockets for ICs: 8-pin, 16-pin
  • on/off switch
  • battery clip for 9V PP3
  • safety pin to attach badge
  • ribbon cable 9-way about 1 metre (to connect badge to main circuit)
  • stripboard: 16 rows × 19 holes for circuit, 10 rows × 9 holes for badge


Stripboard Layouts


Stripboard layout for heart-shaped badge


Circuit diagram


Circuit diagram for heart-shaped badge

'Random' Flasher for 8 LEDs Project

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'Random' Flasher for 8 LEDs Project

This project flashes eight LEDs in an apparently random manner. It uses a 4026 combined counter and display driver IC which is designed for driving 7-segment LED displays. The sequence is not really random because seven of the LEDs would normally be the display segments, the eighth LED is driven by an output that is normally used for driving further counters. The table below shows the sequence for the LEDs. You can use less than eight LEDs if you wish and the table may help you decide which ones to use for your purpose.
This project uses a 555 astable circuit to provide the clock pulses for the 4026 counter. Resistors are not required for the LEDs because the 4026 IC limits the current to about 5mA for each LED.

Parts Required

Table showing 4026 outputs
  • resistors: 10k, 47k
  • capacitor: 1µF 16V radial
  • 3mm or 5mm LEDs ×8,
    they can be various colours
  • 555 timer IC
  • 4026 counter and display driver IC
  • DIL sockets for ICs: 8-pin, 16-pin
  • battery clip for 9V PP3
  • stripboard: 16 rows × 14 holes


Stripboard Layout


Stripboard layout for 'random' flasher



Circuit diagram


Circuit diagram for 'random' flasher